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Determination of material

With electroplating and many other surface coating processes, the central question often arises in advance:

What material is the object to be coated made of?

To answer this important question, we provide you with a few test methods and tricks - after all, you want to know which metal you are dealing with so that you can coat it properly.

General test methods

1) Visual impression - what colour is my object?

Most metals have a silver-grey colour in their pure form. However, there are also alloys that can produce different colour shades depending on their composition. The surface colour can also be changed by natural oxidation or patination.

In physical terms, the visible colour of a material is the combination of the reflected wavelengths of sunlight. For example, if a material mainly reflects green wavelengths and absorbs other wavelengths, it will appear green. Metals that appear grey reflect a large proportion of the visible light, pure copper reflects more in the red-orange colour range, and after oxidation mainly in the green wavelength range (patina). You can find reference points in the following table:

Colour tone Material
Grey, dull, matt Tin, Tin casting
Blue-silver, glossy Zinc
Fark grey, matt Lead
Grey-silver, matt Iron, low-alloyed steels
Grey-silver, glossy Chrome, nickel, stainless steel
White-silver, glossy Silver, platinum
Yellow-gold, glossy Gold, brass
Golden-reddish, glossy Gold alloy with copper content
Brown-reddish, glossy Copper
Brownish-gold, glossy Copper alloy, bronze, rose gold

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2) Magnet test - how strong is the magnetic attraction on my object?

The object can be tested for magnetism using a commercially available magnet. Magnetism is caused by magnetic fields generated by magnets, electric currents, or moving charged particles. These fields exert forces on other magnetic materials or charged particles. The following scenarios are possible with metals:

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3) Hallmarking - does my item have a symbol or number embossed on it?

Jewellery made of gold, silver and platinum as well as silver cutlery and tin plates are often hallmarked. This means that a symbol or number is stamped into the item with a hallmark, which is used to indicate the degree of purity or the strength of the alloy.

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4) Differences due to weight and density

Aluminium and aluminium alloys differ from heavy metals in their low specific weight. Aluminium has a low density of 2.7 grams per cubic centimetre. Iron, on the other hand, has a density of 7.8 grams per cubic centimetre.

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5) Oxidation and oxidation colours

Rust formation in low-alloy steels and iron
Green patina or copper patina oxidation
Black colouring of pure silver

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6) Plausibility - which metal do I probably have in front of me?

Certain objects are usually made of the same metal or similarly coated, here is a small selection:

Bathroom tap/water tap:
Taps and sanitary fittings are usually always chrome-plated. Before re-chroming, excess chrome must be removed.
Screws, nails:
(With yellow or bluish colour) Consist of chromated zinc. Chromium(VI) salts are very toxic and are excluded from sale to private customers; our chromium electrolyte contains chromium(III).
Vintage car parts, chrome-plated:
Parts of classic or vintage cars usually have a copper-nickel-chrome layer structure. If they are damaged, they should first be de-chromed, then activated and finally re-plated.

Window handles:
Handles for everyday use are usually made of aluminium or aluminium alloys, which can be coloured green, blue, black or red by anodising or darkened by aluminium burnishing.

Wheel rims:
The rims of new vehicles are almost always made of aluminium because it is matt and lighter. Coating in the bath is not feasible due to the size of the rims and the amount of electrolyte required.

Fashion jewellery:
Fashion jewellery is often made of gold-plated plastic or gold-plated base metal. Before electroplating, a conductive intermediate layer is applied, e.g. copper conductive lacquer or palladium.

The metals at a glance

All the data on the metals is summarised clearly below.
Aluminium
Aluminium is a silver-white, relatively soft and tough light metal. It differs from other metals due to its low weight and from iron and steel due to its non-magnetic properties. It is usually found in various alloys and is somewhat harder than pure aluminium, depending on the application. It is very important in lightweight construction and industry. Possible coating processes: Anodising, burnishing, electroplating (after generating conductivity). 

Occurrence: Automotive industry, electronic parts, bicycle parts, electronic housings, window handles or spectacle frames.
Copper/copper alloys:
Red-brownish shiny surface. Non-ferrous metals are alloys of copper with other metals and fine copper. Red gold alloys of copper and gold are used particularly frequently in the jewellery industry. Non-ferrous metals are treated like copper. Copper is a very good electrical and thermal conductor, ductile and, as a pure metal, easily malleable. Oxidation produces a green patina.

Occurrence: Coins, jewellery, handicrafts, electronics, pipes, musical instruments.
Stainless steel
Mostly non-magnetic. Many different types, but with similar behaviour. Very scratch and corrosion resistant, partly acid resistant, depending on composition very hard, ductile and rustproof. 18/0 (18% chromium, 0% nickel, 82% iron): Stainless steel for some cutlery, magnetic 18/10 (18% chrome, 10% nickel, 72% iron): V2A steel, very common, non-magnetic.

Occurrence: Valuable everyday objects, water pipes, tools, pots and household appliances, machines, industry, jewellery.
Iron/steel
Very frequently used. Recognisable by strong magnetism and possible flash rust. Pure iron or low-alloy steel is ferromagnetic and shiny silver-grey. In contrast to alloys and stainless steels, somewhat softer and less scratch-resistant. Iron oxides are black (partly stable oxidation stage II) or reddish-brown (stable oxidation stage III). Pure iron is ductile and mechanically malleable.

Occurrence: Structural steel, historical tools, iron nails, decorative outdoor sculptures, furniture.
Nickel

Nickel is a silver-white, corrosion-resistant metal. Nickel is magnetic and has weak oxidising properties. It is almost never found in its pure form. It is usually alloyed with iron and chromium (V2A steel). Nickel-plated surfaces are rare as they have an allergenic effect. Nickel coatings are usually gold-plated or chrome-plated, as nickel forms an ideal intermediate layer alongside palladium. Strict regulations apply to the sale of nickel and nickel solutions in Germany.

Occurrence: Alloys, e.g. stainless steels and inexpensive jewellery, (intermediate) coatings, nickel coins.

Silver
Shiny white metal, very often patinated (e.g. on coins, jewellery or decorative objects) and then very dark to black. Easily recognisable by the widespread hallmarks (see above), ductile/malleable material, highest thermal conductivity and highest light reflection of all metals, therefore valuable and versatile.

Occurrence: Jewellery, early cutlery and crockery, coins, ingots, nanotechnology.
Chrome and chrome alloys
As a rule, chrome-plated objects have a shiny appearance and a metallic surface reminiscent of a mirror. This effect makes chrome-plated surfaces desirable. Chrome surfaces are usually magnetic because there is iron or nickel under the chrome layer. Chrome has a slightly bluish lustre. Before electroplating, objects must first be dechromed with a chrome remover before they can be activated and then recoated.

Occurrence: Bathroom fittings, sanitary fittings, car, bicycle or motorbike parts, vehicles, cutting tools, medicine, aerospace.
Platinum
Platinum has a silvery-white lustre, is highly corrosion-resistant and has limited resistance to acids. Platinum is very ductile and therefore very malleable. Platinum is very expensive and platinum jewellery can be recognised by its hallmark. Its high density makes it a very resistant material, but it is only used for high-quality jewellery and applications due to its low occurrence and complex processing.

Occurrence: Jewellery, electrodes, catalyst in chemical processes, dentistry, electronics.
Tin
Cast tin is matt, dull and light grey, solder is shiny silver-white. Tin is easily recognisable by its hallmark. Rarely found, very soft material with a low melting point. Tin is known for its ability to form alloys.

Occurrence: Tin plating (corrosion protection), frequently used for historical plates and jugs, pipes, coins, artefacts, ceramics, decorative objects.
Zinc
Zinc is a shiny, silver-bluish metal that is characterised by high corrosion resistance and relatively low hardness. It is an important component of many alloys, such as brass, and is used in various industrial applications. Zinc is softer than many other metals and is characterised by its ability to form oxidations that act as a protective layer. Compared to iron and steel, zinc is not magnetic. Zinc is often found as a galvanised material, where it is applied as a passivation layer on iron or steel to protect them from rust. Possible coating processes for zinc are galvanising and burnishing.

Occurrence: Outdoor installations, railings, buildings, noise protection, facades, halls, vehicles, screws and nails.

Disclaimer

The information provided here is a rough estimate and therefore without guarantee. We do not guarantee the accuracy and completeness of the above information. A binding material analysis cannot be made, at most an estimate of the benefits for electroplating.